Brake Fluid: 


The Lifeblood of the Brake System:
Brake fluid is often overlooked as one of the essential components of an automobile's braking system. Although not monitored or replaced to the extent of motor oil or transmission fluid, brake fluid is nonetheless critical to the performance - and stopping - of the vehicle.  Its neglect could easily lead to costly service bills into the hundreds or thousands of dollars. Brake fluid is probably more susceptible to contamination than any of the vehicle's vital fluids. This is a fact which makes attention to the fluid even more critical. DOT 3 and DOT 4 brake fluids, the most commonly used fluids here are "hygroscopic," meaning that they absorb water. So great is their tendency to absorb water, in fact, that leaving the lid off of a can of fresh brake fluid can cause to pickup moisture. The fluid will actually pull water molecules out of the atmosphere. Moisture can enter the system when the master cylinder cap is removed to check on the fluid.  That's why most master cylinders are transparent so levels can be checked without opening the lid. Moisture can even enter by seeping through microscopic pores in rubber seals and hoses.

The Trouble with Water:
Water contamination is harmful to the fluid and to the braking system.  Because water boils at a lower temperature (212 F) than brake fluid (470F), it causes the boiling point of brake fluid to drop. This leads to fluid boil and brake fade during hard use. Boiling brake fluid results in "vapor lock," for a soft, spongy pedal at best and complete brake failure at worst. Moisture contamination also contributes to internal corrosion in the calipers, wheel cylinders, and steel brake lines. The regular replacement of contaminated brake fluid restores fluid heat and corrosion resistance. How much water is too much water? If a brake fluid leaves the factory with a "dry" boiling point of 470 F, and absorbs about 1.5 percent water in its first year of used, it's boiling point will drop to about 350 F, and after two years 295 F. The contamination is about 2.5 to 3 percent at this point, making many fluids potentially dangerous because they can no longer handle the heat generated by braking. In a recent study of 1,720 vehicles, nearly 20 percent were found to have brake fluid contaminated by 5 percent or more of water. There are 97 million cars over three years old on our roads. Half of these still have the original brake fluid & many are eight to ten years old. Today's cars generate more heat around the brakes.  In emergency test stops it isn't unusual to have temperatures of 500 F or higher at the front wheels. This temperature is much higher than the average three-year-old brake fluid's boiling point. Contaminated fluid is damaging to a braking system, particularly to more expensive ABS systems. You would probably prefer to pay a relatively modest $75 to $125 charge for a necessary brake fluid change than $1200 for a new ABS hydraulic modulator. Therefore one can appreciated that a brake fluid change can help ensure safety and save money.

 



When to Replace?
 Given the importance of uncontaminated brake fluid to the braking system, there is, ironically no standard rule. Most domestic auto manufactures do not make reference to brake fluid replacement in their owner's manuals, which may lead you to conclude that the procedure is unnecessary. A paper from the Society of Automotive Engineers has taken domestic vehicle manufactures to task for NOT making brake fluid recommendations. Ford Motor Company may be an exception, recommending draining and replacing the fluid every 58,000 km or three years. Ford also recommends for brakes used in mountainous areas, to replace the fluid each time the brake pads are replaced. Virtually every service manual for both the original equipment manufacturers and the automotive aftermarket say to flush the brake system after servicing the brakes but offer no recommendations for preventative maintenance. Many import manufactures, such as BMW, call for fresh brake fluid every two years regardless of mileage because of the tendency of the glycol-based fluids to absorb moisture.  For the past two decades, Honda has been recommending brake fluid flush-and-fills every 40,000 to 48,000 kms. Subaru also recommends a 48,000 km replacement. The advent of anti-lock braking systems (ABS) has made the issue of uncontaminated brake fluid even more critical. Unlike conventional brakes, ABS needs fluid changes every 48,000 km, something most owner's manuals do not mention. Moisture corrodes complex ABS systems more easily than conventional brakes and ABS replacement can often result in a four figure repair bill!
 Our recommendation is that brake fluid be changed every two years or 38,000 kms, and perhaps annually if the operator lives in an unusually humid climate. Brake fluid also should be checked every six months, preferably before entering the summer and winter driving seasons. The moisture content can be checked with a simple test strip which will tell what type of fluid (Dot3 or Dot 4) & whether the fluid is acceptable or should be replaced.

If you have any further questions about this topic or wish to have your brake fluid checked or replaced drop by Buehler Automotive & Transmission.

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